Gas-Phase Ozone Applications
These are several - odor control, fumigation, restoration of homes/buildings that have experienced fires, mildew control, elimination of cat urine odors in home and automobiles, mold/spore control on stored foodstuffs, packaging of pharmaceuticals, treatment of plastic films prior to lamination (bonding) with aluminum, cleaning surfaces of semiconductors, etc.
Odor Control
Many odors can be destroyed by Ozone - e.g., hydrogen sulfide, odors caused by cigars and cigarettes, many volatile organic compounds (VOCs), preparation odors, odors in animal rearing facilities, etc. All of these odors can be destroyed by Ozone based on its strong oxidation properties. On the other hand, to accomplish odor destruction in a manner that is safe for human being s that may occupy spaces being treated with Ozone, and that is also protective of materials contained in these spaces , is another matter entirely.
In the early days of the International Ozone Institute (The IOI - founded in 1973 and the predecessor of the current IOA), the primary application for Ozone in the USA was odor control (Nebel et al., 1975). Papers by Bollyky (1975), Nash (1975), and many papers included in an early IOI monograph (Rice and Browning, 1976) contain valuable information on this subject. Primary conclusions of these authors include:
- Allow sufficient time for Ozone gas to be in contact with the odorant(s) to allow oxidative destruction to occur.
- Recognize that gas-phase oxidations of Ozone are relatively slow compared to the same reactions conducted in aqueous solution.
- Prior to discharge of air/odorant mixtures to the atmosphere, pass the mixtures through an Ozone destruction device.
- Human beings should not be present in contained spaces into which gaseous Ozone is passed.
This latter conclusion has led many Ozone vendors of odor control equipment to more sophisticated methods for applying gaseous Ozone. For example, the technique was quickly developed of drawing odoriferous air from a contained area into an enclosed gas/gas contactor into which Ozone is passed, ensuring that sufficient Ozone and sufficient gas/gas contact time are provided for complete destruction of the odoriferous compound(s), then discharging the gas mixture through an Ozone destruction unit.
For locker rooms, gymnasia and the like, it is now customary for the Ozone equipment vendor to provide the Ozone generator with a timer which can be preset for each user. During the day, when people occupy the facilities, the Ozone generator is off. However, the timer turns on the Ozone generator at some time after the facility is closed. Then, about an hour or so prior to opening the facility the next day, the timer turns off the Ozone generator. This allows any residual Ozone in the ambient air to decay before people reenter the facility.
Fumigation for Homes and Buildings
Many companies today offer the service of restoring home and office buildings damaged by fires (smoke odors) or by floods (molds and mildew). In addition to replacing burned materials and equipment, there usually remains odors associated with burned materials. These odors are pervasive and usually have found their way into draperies, carpets and behind wall paneling. One approach to destroying these fire odors is to evacuate the spaces to be treated for a period of time (sometimes as long as 1 - 4 days, depending on the extent of fire odors to be treated). When evacuated, the space is taped to make it as gas-tight as is practical, and then an Ozone generator is placed in the building, turned on, and allowed to run for an appropriate period of time. In this manner, the Ozone gas finds its way into cracks, crevices, nooks and crannies as well as behind wall paneling, and thus destroys the fire-associated odors by oxidation.
For homes or buildings damaged by floods, the undesired contaminants are molds and mildew. The techniques of applying Ozone are similar.
The technique also shows promise for treating "sick buildings". These are becoming all the more important in these days of energy conservation, whereby the number of outside air leaks into homes and office buildings is reduced, with fewer provisions for exhausting contaminated air.
Treatment of Air for Indoor Quality
Gaseous Ozone is routinely applied to larger scale air conditioning systems (office buildings, hotels, restaurants, casinos, meeting rooms, airport facilities and other public places, etc.). Ozone is applied at the beginning of the air return line and moves through the ducting system. The dosage of Ozone is determined qualitatively and adjusted downward so that most, if not all, of the applied Ozone decays inside of the air ducting system, thus avoiding the exposure of occupants to Ozone. Treatment of recirculating air with Ozone can reduce the amount of makeup air required, because of the purification provided by the Ozone.
An excellent paper by Kilham and Dodd (1999) describes the use of Ozone in the air conditioning system of the Imperials Bingo Hall (Renton, Washington, USA) to remove offensive odors and to destroy volatile organic chemicals and smoke. The Ozone system designed for this particular system cost the owner $22,000 replacing the activated carbon system that cost the owner about $25,000 annually for carbon replacement. This Ozone system has also resulted in energy savings of about $250.00 per month.
Production of Plastic Lenses
Still another recently issued Japanese patent claims a method for production of plastic lenses using Ozone, although the specific procedure is not revealed in the patent abstract (Arai, 2001).
Disinfection of Used Cutting Oils
Cutting oils used with machine tools are subjected to high heat loads. After use, the oils are collected in drums, filtered, then either sent to waste disposal or reused to whatever extent possible. When stored prior to reuse, biological growths develop on the surfaces of the oils which interfere with the desired reuse.
Several European automobile manufacturers are known to be using Ozone to do away with the microbiological growths in drums of stored used cutting oils. In this application, Ozone is applied to the air dead space in the drums containing the used cutting oil, since Ozone does not generally dissolved in the oils themselves.
Fumigation
Ozone in the gaseous phase is also being tested for use in agriculture as a potential replacement for the use of methyl bromide. Methyl bromide is very widely used as a soil fumigant to control soil-borne pathogens including fungi, nematodes, and weeds. Its use is being phased out, however, under the terms of the Montreal Protocol (the international treaty mandating reduction of Ozone layer depleting substances). Because of its Ozone-depletion potential, methyl bromide is scheduled to be completely eliminated by 2005 in developed countries and by 2015 in developing countries. Paradoxically, Ozone use as an alternative soil treatment agent has been tested in numerous field trials (Pryor, 2001; Pryor, 1999). In these tests Ozone was injected 3-5 inches deep directly into soil through buried drip tubing or drip tape 1 - 5 days prior to planting of the intended crop. At dosages of 50-400 lbs Ozone per acre delivered at 1 - 3% w/w concentration in air, yield increases in some trials of up to 50 -75% have been reported for carrots, tomatoes, broccoli, strawberries, cut flowers and orchard replants in soils previously treated with Ozone in this manner.
Ozone gas is also being tested as a weed control agent in crops grown on clear plastic-covered soil. Clear plastic is often laid tightly over soil before planting to increase soil temperatures due to the greenhouse effect it produces. This passive process, called solarization, often increases soil temperatures sufficiently over a 30 - 45 day period before planting to be fatal to a variety of plant pests in the soil. However, preplant weed control during solarization is also very unpredictable due to the vagaries of climate and weather. Often, increases in temperature are sufficient to induce seed germination and/or tuber sprouting but insufficient to kill young, rapidly growing plants -- thus exacerbating the problem. In laboratory tests, daily or every other day dosages of 1% - 5% Ozone for as little as 5 minutes a day over a 30 day period have been shown to completely control purple nutsedge, a very pernicious weed plaguing warm weather row crop farmers and arguably the most difficult to control in U.S. agriculture. Laboratory data extrapolated to field conditions indicate good control of purple nutsedge possibly could be achieved for as little as 15-20 lbs of Ozone/acre (Pryor et al., 2001). Most other weeds require even lower and less frequent dosages.
Ozone Uses in Agriculture and Foods
It is readily apparent that because of Ozone's ability to oxidize and disinfect, there are many areas of potential applicability for it in the agriculture and foods areas. In the United States, however, in order for Ozone to be allowed to come into contact with foods, such use must be approved by the U.S. Food and Drug Administration. Until recently such approval had not been obtained, and consequently, the exploitation of Ozone in these fields has been discouraged.
In 1997, however, an independent panel of experts in food and Ozone sciences convened by the Electric Power Research Institute (EPRI) affirmed that the use of Ozone in direct contact with foods is Generally Recognized As Safe (GRAS) if applied under Good Manufacturing Conditions (add sufficient Ozone to achieve its intended effect) (Graham, 1997).
As important as the GRAS affirmation was in stimulating U.S. activities in food applications, the FDA pointed out that a short statement in the 1982 GRAS approval of Ozone for bottled water disinfection would pose a problem for Ozone. That statement was essentially, "... All other food additive applications for Ozone must be the subject of appropriate Food Additive Petitions."
EPA Requirements for Ozone Under the FIFRA
When the FIFRA was enacted years ago, EPA was required to regulate any chemical for which a pesticidal claim was made. An example of a claim made by purveyors of Ozone equipment that can be considered to be a pesticidal claim is "Ozone kills/inactivates microorganisms, fungi, molds, algae, etc.). Pesticides historically are chemicals of commerce that are supplied in bulk in cylinders or containers that are shipped throughout a geographical region. Ozone does not fall into that category of "chemicals", in that it is generated and used on-site and quickly dissipates or is self-destroyed during use.
Consequently, in interpreting the requirement of the FIFRA, EPA concluded that Ozone is not a "pesticide chemical", and therefore the gas itself is not to be regulated under the FIFRA. However, Ozone generators, while not chemicals, are regulated under the FIFRA as "pesticide devices", as is equipment that produces ultraviolet radiation.
Under the FIFRA, EPA requires that all pesticide devices (which includes Ozone generators) that are made or distributed in the USA, for which a pesticidal claim is made must carry an Establishment Number. This is a number granted by the EPA upon receipt of a properly completed EPA Form 3540-8 (rev. 5/99), "APPPLICATION: ESTABLISHMENT REGISTRATION FOR PESTICIDE AND DEVICE PRODUCERS". The application form can be obtained currently by contacting Ms. Carol L. Buckingham (Room 6118), U.S Environmental Protection Agency, Agriculture and Ecosystem Division (2225A), 401 M Street, SW, Washington, DC 20460 USA, tel: 202-564-5008.
Once an Establishment Number has been assigned to a manufacturing facility, that number is required to be placed on devices (Ozone generators) produced at that facility.
An establishment number does not constitute EPA regulatory approval for the use of Ozone on foods (such as that granted by the FDA on June 26, 2001). It merely confirms that the facility that manufactures Ozone-generating devices has complied with the registration requirement of the FIFRA.
The complete regulations applicable to Pesticide Producing Establishments (including those producing pesticide devices == Ozone generators) are available on the Internet at http://www.access.gpo.gov/nara/cfr/cfr-table-search.html . Establishment regulations are in the title 40, Part 167 of Code of Federal Regulations.
Now that Ozone is Legal For Use on Foods, What Next
The primary question asked by those in the agricultural and food industries when confronted with Ozone and its approval by the FDA is, "How much Ozone do I need to apply to do what I want it to do?" Unhappily, the best and most truthful answer is, "Aside from some guidance from the published literature, the wise approach is for the want-to-be-Ozone-user to determine the appropriate Ozone dosage and exposure times for the specific agricultural and/or food product(s) to be treated".
In the Food Additive Petition submitted to the FDA, there is a table (reproduced below) which reports Ozone dosage/exposure data obtained during specific studies. These data are the most useful as guidance to the prospective Ozone user, with the caution that the user must determine the minimum Ozone dosage/exposure level necessary to accomplish the intended effect (Good Manufacturing Practice). At the same time, the prospective should determine the maximum Ozone dosage/exposure level that will cause damage to the agricultural or food product being treated. If Ozone is evaluated in this manner for each potential application, the user will have a comfortable operating range of Ozone dosage/exposure. This will allow the user to specify Ozone treatment conditions that will ensure always attaining Ozone's intended effect(s) while also ensuring that excess Ozone sufficient to damage the food product will be avoided. |